Breathing Simulators
Si-Plan Electronics Research Ltd manufactures breathing simulators in two sizes:
The '300' Breathing Simulator
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The '625' Breathing Simulator
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Maximum tidal volume of 3 litres
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Maximum tidal volume of 6.25 litres
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Illustrated with case removed
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Illustrated with case removed
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Complete Breathing Simulator
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enclosed in case
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The current breathing simulator technology is available in two sizes: the '625' has a maximum tidal volume of 6.25 litres and the '300' has a maximum tidal volume of 3 litres.
Each breathing simulator is a self-contained unit controlled and monitored by the RS232 serial port of a PC.
- Electrical supply required: 110/230 volts AC.
- Compressed air supply required: between 5 and 10 bar.
(The figures quoted below in 'System Description and Specification' are based on an air supply pressure of 6 bar.)
The Breathing Simulator is also available in a version with remote power supply and control systems for special applications, for example oxygen-rich atmospheres.
- Maximum voltage in the special-version breathing simulator: 24 volts DC.
- Compressed air supply required: between 5 and 10 bar.
(The figures quoted below in 'System Description and Specification' are based on an air supply
pressure of 6 bar.)
The serial link with the PC enables the user to:
- load breathing waveforms;
- view flow profiles generated by the operation of the simulator;
- initiate start and stop;
- record data in CSV format.
Modes of use
- Running as an independent unit
- to simulate a pilot, fire-fighter or diver to evaluate breathing
support systems;
- to simulate patient breathing profiles (for medical and
pharmaceutical applications).
- Two breathing simulators can be run independently with phased or
beating waveforms to simulate two breathers being sustained by one
breathing support system.
- Two breathing simulators can be run with phased waveforms to evaluate a breathing support system in conjunction with g-suit pressure system, eg pilot.
- Two sets of two breathing simulators can be run in a linked mode to
simulate two breathers with g-suits breathing on the same life
support system.
System Description and Specification
The Breathing Simulator system consists of a stainless steel bellows driven by a servo-pneumatic
system. The servo pneumatic system comprises an ultra low-friction, purpose builtpneumatic actuators with
integral displacement/velocity transducer (analogous to volume and flow) and manifold-mounted
servo valve. The servo control loop works in displacement control and is implemented on a
dedicated RISC processor, which also stores flow breathing profiles. The RISC processor performs
the necessary mathematical integration to convert the flow profiles into balanced volume
waveforms, implementing the servo-control algorithm.
The system features a built-in air on-off valve which enables an automatic shutdown after a preset
period to conserve the air supply. A clean, dry air supply is required which may be from bottled air
or from a compressor.
Breathing Simulator System Specification
Characteristic | '300' Simulator | '625' Simulator |
Maximum tidal volume | 3 litres | 6.25 litres |
Minimum tidal volume | 50 millilitres | 100 millilitres |
Minimum breaths per minute | 5 | 5 |
Maximum breaths per minute | 100 | 60 |
Maximum minute volume | 180 litres per minute | 375 litres per minute |
Minimum minute volume | 0.25 litres per minute | 0.5 litres per minute |
Maximum flow: | | |
...step input to bellows position | 1000 litres/minute | 1200 litres per minute |
...sinusoidal wave at 1 hertz | 500 litres/minute | 800 litres per minute |
...square wave at 1 hertz | 500 litres/minute | 800 litres per minute |
Maximum rate of change of flow (gas acceleration) | *Up to 600 l/sec2 | **Up to 444 l/sec2 |
Normal working pressure of bellows | Up to 10 kPa.g | Up to 10 kPa.g |
Maximum differential bellows pressure | 40 kPa.g | 40 kPa.g |
Height (including feet and handles) | 410 mm | 410 mm |
Width | 355 mm | 355 mm |
Depth | 355 mm | 355 mm |
Weight | 40 kg | 40 kg |
*0 to 800 l/min in 20 milliseconds.
**0 to 800 l/min in 30 milliseconds.
Figures quoted above are based on an air supply pressure of 6 bar.
Operating conditions
The Breathing Simulator bellow assemblies are designed to operate under the following conditions
- Ambient pressure range 2 to 1200 mbar (abs);
- Ambient temperature range: minus 5 to plus 50 degrees centigrade;
- Ambient humidity range up to 90% relative humidity.
Software package
The software package was originally written to run on an Acorn RISC PC. It has been re-written to operate on Windows 95 and Windows NT.
The computer operating system enables:
- Breathing profiles to be loaded in CSV format
- Downloading and storage of breathing profiles in the RISC processor within the breathing
simulator.
- Setting of parameters for each breathing machine:
- select breath profiles;
- set breathing rate; } set any 2 parameters
- set tidal volume; } the third is calculated
- set minute volume; } and the value displayed.
- set number of cycles.
- set phase angle (in linked simulators);
- Viewing of flow profiles generated by the operation of the simulator;
- Start and stop control;
- Recording data in CSV format.
- Control of up to four (linked) breathing machines.
- Graphic dynamic display of bellows position.
- Static display of actual volume/flow waveform (refreshed periodically).
Optional software packages
- Profile generation software enables breathing profiles to be viewed, created, edited and exported
for loading into the simulator control software. CSV files can be imported for editing.
- Sequencing software allows a sequence of varying profiles to be strung together to recreate the
changes in breathing patterns of a subject in a real-life situation. The sequence is executed
automatically by the software program. Sequences can be saved, recalled at a later date, copied
and edited.
Generation of breathing profiles
This can be:
- customer defined/supplied in CSV format;
- written or generated in the optional profile generation software described above (in CSV format);
- recorded from living subjects by optional Si-Plan pneumatach system.
PC requirements
Suggested specification:
- 1 x Intel Pentium III 450 MHz PC running Windows NT;
- 3.5" floppy disc drive;
- 32Mb SDRAM (minimum);
- Video card: 8Mb video ram;
- 24 speed CDROM drive;
- 11.5 gigabyte UDMA hard disc drive;
- 17" colour monitor (1280 x 1024);
- Keyboard and mouse;
Optional:
- Ethernet Card;
- Data backup, for example:
- ZIP Drive: 100 megabyte;
- Travan tape: 8 gigabyte;
- Rewritable CD 640 megabyte.
Si-Plan is able to quote for the supply of a suitable computer.
All prices are available on application.
Updated 20 April 2005
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